Plant Automation Module

Ink & Solvent Management System

Barcode-tracked ink returns, job-wise transfer and return records, live machine parameters, and utility consumption — one system instead of paper logs and guesswork.

Return Ink Available
486 kg
across 7 ink types
Jobs Tracked Today
14
on Press 1 & Press 2
Solvent Sent Today
312 kg
NC + PU combined
Utility Cost Today
₹18,240
diesel + power + air

Barcode Return Scan

Operator scans the drum tag when ink returns from press
✓ JOB-2481 · NC White · 12.4 kg added to inventory

Return Ink Inventory

Available for reuse in future jobs
Ink TypeAvailable (kg)From JobAge
NC White112.6JOB-24812 days
PU White88.2JOB-24655 days
NC Process Cyan34.0JOB-24704 days
PU Process Black61.5JOB-24781 day
NC Process Yellow27.9JOB-24607 days
PU Metallic Silver55.3JOB-24723 days
NC Process Magenta106.8JOB-24772 days

Job-wise Ink & Solvent Ledger

Every gram sent to press and returned, tied to the job
Job IDPressInk TypeInk Sent (kg)Solvent Sent (kg)Returned (kg)Net Used (kg)Status
JOB-2481Press 1NC White180.054.012.4167.6Closed
JOB-2482Press 2PU White150.030.0RunningIn Progress
JOB-2478Press 1PU Process Black95.019.561.533.5Closed
JOB-2477Press 2NC Process Magenta210.063.0106.8103.2Closed

Machine Parameters

Live readings from press sensors
62°C
Barrel Temperature
4.2 bar
Line Pressure
128 N
Web Tension

Utility & Cooling Consumption

Live plant utility usage
Diesel (Genset)
42 L/hr
Compressed Air
210 m³/h
Electricity
186 kWh
Cooling Water Temp
18.4°C